If you own a conveyor belt, you’ll have to maintain it for a smooth operation regularly. Take note of these frequently asked questions, and you’ll be able to spot potential problems that may need the aid of maintenance personnel.
1. Which Components Tend to Wear out Fastest?
Most of the time, bearings are the first parts to wear out. If you notice a bearing getting warm and starting to glow, it’s an immediate indication that it requires maintenance. Greasing is also crucial for bearings to reduce friction, and thus, less heat production.
- Motor Cover
Inspect if there is any blockage. If it does, make sure to clean it.
Because it’s only covered with stainless steel, there will come a time where pieces of magnets will pass through, jamming up the conveyor. If you notice an indentation on the surface of the conveyor, inspect them by taking the inspection panel off and checking if they are either severely nicked, marked up, or damaged.
2. How Often Should I Inspect Conveyor Systems?
Always remember to check particular essential components before you start a shift and after. You can walk around and take note of anything peculiar or amiss. Listen to weird or funny noises and be wary of the necessary parts’ conditions that are consistently at work.
3. Where Can I Achieve Energy Efficiency With a Retrofit in a Conveyor?
If you’re opting for reducing energy usage, you can replace your old conveyors with new models that are energy efficient. Also, make sure to clean your gear lube and oil continually. Doing so will result in a smoother run of the machine, making it more energy-efficient. You can also increase the pulling power of the magnetic conveyor by upgrading its magnets.
4. How Do I Know When to Repair or Replace a Conveyor?
Other than every company having its threshold as to when a conveyor system has a replacement, it’s data is primarily based on cost expenditures. For some, it becomes a threshold if the repair cost amounts to about 60 percent, sometimes even higher. Conveyors that have a repair time of only two weeks can look more attractive compared to a replacement that takes about six weeks before it arrives.
Before anything else, you can also check the conveyor manual for extra help. Remember to keep it in a secure location when you can also access it for instances when you might require repair or maintenance.